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Using our Leber Durable Painting technology, we apply eco-friendly powder coatings that deliver durable, safe, and visually appealing finishes. Our powder compositions include polyester, epoxy, and hybrid systems. The paint is designed to withstand mechanical damage and environmental influences, significantly extending the lifespan of our products.
The coating process is carried out in a dedicated powder coating chamber. For more details, see the “Leber Equipment” section.
Leber Zinc Protect significantly enhances the corrosion resistance of metal products, making them four times more resistant to rust. This process ensures the quality and longevity of Leber equipment, even in extremely humid climates. Before applying paint, we coat metal products with a zinc-rich primer and then subject them to a 10-minute polymerization process at 200°C. The zinc layer envelops the metal part, and upon exposure to air, it forms a protective oxide film that prevents oxygen from penetrating the metal, thereby preventing corrosion.
After treatment with Leber Zinc Protect, the zinc content in the coating reaches up to 70%, providing robust rust protection and creating an ideal surface for powder coating. The paint adheres smoothly and does not flake over time, ensuring the product retains its original appearance even with daily outdoor use. We offer an extended warranty on products treated with Leber Zinc Protect, making them a preferred choice for critical projects.
After welding, all metal surfaces are treated with abrasive shot blasting. High-speed abrasive particles clean the surface, effectively removing rust, scale, old coatings, and other contaminants. This process minimizes the risk of corrosion, improves the adhesion of polyester powder paint, and enhances the product’s resistance to mechanical stress. Shot blasting not only cleans the surface but also creates a micro-texture that improves paint adhesion and other protective coatings. This treatment also densifies the metal surface, increasing its wear resistance and extending the product's lifespan. This technology ensures that every metal element not only meets quality standards but also retains its pristine appearance for years.
Leber Hot Zinc Protect offers decades of corrosion protection through the process of hot-dip galvanizing. Metal products are immersed in molten zinc at approximately 450°C, forming a durable, rust-resistant coating. The thick zinc layer can protect the metal for decades, with a typical lifespan of up to 50 years or more under normal conditions. Zinc penetrates all cavities and crevices, ensuring protection even in hard-to-reach areas. The coating not only physically isolates the metal from the environment but also chemically protects it by forming an oxide film.
The zinc coating imparts a characteristic silvery-gray hue to the product, which can range from a light matte finish to a shiny metallic appearance. The surface becomes smooth and uniform. Occasionally, crystalline patterns may appear on the surface—this is a natural result of the zinc crystallization process and does not affect the protective properties of the coating.
In the production of connecting elements for our products, we employ the patented "Marhi Node" technology. This ensures a high level of joint strength, which is particularly important for structures subjected to intense loads.
Connecting elements created using Marhi Node technology come in various lengths and heights, showcasing the versatility and adaptability of this technology. It is widely used in the construction of stainless steel slides, swings, developmental elements, and children’s play complexes.
The Marhi Node technology allows us to create connecting elements that are highly resistant to deformation and meet strict safety standards. The use of this technology also optimizes the production process, reducing manufacturing time while improving the quality of the final product.
We treat metals with a special chemical compound that significantly increases their resistance to corrosion. This is followed by grinding and polishing to achieve a "mirror finish." Passivation creates a thin protective layer on the metal surface, preventing contact with aggressive environments, such as moisture.
The protective layer not only serves as an anti-corrosion coating but also gives the metal a more uniform and aesthetically pleasing appearance, which lasts for a long time. We pay special attention to passivating welds—an important step in treating welded joints, which significantly improves performance and eliminates defects.
In our production process, we use a welding robot and seven jigs, allowing us to create up to seven products simultaneously. The process includes working on four tables, one of which is a two-sided rotating table.
With the help of the robot, we developed a technology for creating a single continuous weld. This has significantly improved the quality of parts by enhancing the welding process, resulting in stronger and more reliable connections.
The automation of the welding process has freed up welders from performing simple, repetitive tasks. They now apply their skills to more intellectual activities, contributing to the development and improvement of new products.
We use virtual reality technology for designing children’s play complexes and furniture. This allows us to examine every detail of our project before physical implementation. It enables us to better understand how users will interact with the product and assess how well it will fit into its environment.
Engineers and designers, when developing play complexes, explore every corner of the playground, envisioning how children will play and considering all aspects to ensure maximum safety and convenience.
The same technology assists in furniture design. Designers can not only visualize every detail in virtual reality but also experiment with materials, shapes, and functionality. This allows us to create unique, personalized products that precisely match the tastes and needs of our clients.
To ensure long-term storage and transportation, we securely package all our equipment. Each product is wrapped in protective materials and then placed in a sturdy box or other container that prevents direct contact with the external environment. The packaging provides reliable protection against shock, moisture, dust, and other external influences.
We offer additional packaging services for equipment that needs to be transported over long distances. The type of packaging is selected individually for each case, designed to provide an even higher level of protection.
Proper packaging and careful loading of equipment into the vehicle are crucial to its preservation during transportation. We ensure that your equipment is delivered to its destination in the same condition it left our production complex or warehouse.
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